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OPERATION, MAINTENANCE & SPARE PARTS
1000P2 TURBOMIXER
PRINTED SEPTEMBER 1977 REPRINTED APRIL 2003 UPTO M/C No 999
WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS TEL: ++ 44 (0) 1204 854650 FAX: ++ 44 (0) 1204 854663 service@winget.co.uk parts@winget.co.uk www.winget.co.uk
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TURBOMIXER
1000P2
This manual is a reprint of the Winget publication No S108 last printed during September 1977, applicable upto M/C S/No 999 and contains some amended part numbers. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine. The contents of this manual although correct at the time of publication, may be subject to alteration by the manufacturers without notice and Winget Limited can accept no responsibility for any errors or omissions contained within the following pages. Nor can we accept any liability whatsoever arising from the use of this manual howsoever caused.
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II
CONTENTS
Section INTRODUCTION Introduction Warranty SAFE WORKING Safe Working Permit to work systems INSTALLATION General Air Operated Discharge Doors Pre-running checks OPERATION Mixing Discharging Discharge Door Turbo Mixer Covers Trapped Key Interlock System Cleaning the Mixer OVERHAUL & MAINTENANCE INSTRUCTIONS Lubrication Gear Box Topping Up Oil Change Air Operated Discharge Door Adjustment of Mixer & Scraper Blades Pre-loading of Mixer Arm Springs Fitting New Blades Replacement of Wearing Plates Rotor Gearbox & Motor Replacement Discharge Door Cylinder Maintenance Service Schedule 4.1 4.1 4.1 4.1 4.2 4.2 4.3 4.3 4.4 4.5 4.6 3.1 3.1 3.2 3.3 3.4 2.1 2.1 2.1 1.1 1.2 III IV Page Section
INTRODUCTION
Page
TECHNICAL INFORMATION Specification Dimensions PARTS Spares Groups 5.1 5.2
6.1 6.2
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INTRODUCTION
THE HANDBOOK WARNING The operator must read all the Handbook and fully understand its contents before attempting to operate the machine.
III
THE HANDBOOK MUST BE AVAILABLE TO THE OPERATOR AT ALL TIMES. The Handbook must be kept clean and in good condition. Additional copies of the Handbook can be obtained from Winget Limited. The contents of this Operator's Handbook are designed as a guide to the machine's controls, operation, working capacities and maintenance. It is not a training manual. Only trained operators should use this machine. Contact the C.I.T.B. or equivalent body for advice on training. The operating instructions and maintenance recommendations contained in this book will enable you to become familiar with your mixer to obtain the best results in the shortest possible time. The life and trouble free running of your machine will depend largely on the care it receives. It is your responsibility to ensure that the maintenance instructions outlined in this book are carried out. When replacements are required, it is essential that only genuine Winget parts are used and that any repair or servicing work is carried out by competent fitters. In this Handbook are WARNING notes. They are preceded by this symbol:
WARNING
These notes are used to indicate the procedure being described in the Handbook must be followed to avoid serious injury or death to yourself or to others; or damage to the machine. The warnings are also used to protect the machine from unsafe servicing practices.
Pay particular attention to the warnings given in the Handbook. If you have any doubts about any aspect of the machine's capability or servicing procedures, you must consult the manufacturer.
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IV WARRANTY
INTRODUCTION
As every reasonable care is taken that goods of this Company's manufacture shall be free from defect in material and workmanship, the Company will supply free to any destination in the British Isles named in the tender or F.O.B. British Ports in the case of goods situated abroad, any part or parts which, under normal service, appears to the Company's satisfaction to have been at the time of delivery defect in such parts, provided it is notified thereof within twelve months or 2,000 working hours from the date of delivery (whichever shall be the earlier) or, where the Company is responsible for erection, within twelve months from the date on which the customer is notified that any plant or machinery is ready for starting up provided that:a) Written notice is given to the Company within seven days of the discovery of the defect. b) Unless otherwise agreed, the alleged defective part or parts are returned to the Company's Works carriage paid and its inspection establishes the claim. Replaced parts shall become the property of the Company. c)No part which is not of the Company's manufacture has been fitted, otherwise than by it or on its behalf, or with its written approval. d) No unauthorised alteration or modification has been made to the machine or component the subject of the claim. In no cases shall the Company be responsible for the cost of fitting replacement parts. Machines parts or components sold by the Company but not of its manufacture are subject only to such warranty (whether expressed or implied by law) as is given by the makers thereof and are not covered by this Guarantee. The Company will as far as is practicable make available to the purchaser the benefit of any warranty given to the Company by the makers of such machines or components. This Guarantee and/or warranty is personal to the Company's customer and may not be assigned. Any other warranty or condition expressed or implied by law and whether statutory or otherwise is hereby excluded as is also any claim based on any verbal or other representation or conditions made in relation to any goods the subject of any offer or tender submitted by the Company unless confirmed in writing by a Director of the Company. Save as aforesaid the Company shall not be responsible for any loss or injury or damage however caused or arising.
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SAFE WORKING
1.1
Safety is the responsibility of the persons working with this machine. Think "safety" at all times. Read and remember the contents of this Handbook. MACHINE MODIFICATION WARNING Any modifications to the machine will affect its working parameters and safety factors. Refer to the Manufacturers before fitting any non-standard equipment or parts. The manufacturers accept no responsibility for any modifications made after the machine has left the factory, unless previously agreed by the Manufacturers in writing. The Manufacturers will accept no liability for damage to property, personnel or the machine if failure is brought about due to such modifications, or fitment of spurious parts. IMPORTANT
Your TURBOMIXER is a high speed Mixer. The mix should never be allowed to remain in the Pan for a period in excess of twice the mixing time required for any particular mix, otherwise, heavy overloading of the gearbox will result. Average mixing times are given on Page 3.1 of this book. Recourse to a wet Hopper should be arranged if the take-off from the plant is erratic. WARNING Under no circumstances should the Mixer be stopped and re-started during the mixing cycle.
Purchasers are advised to familiarise themselves with the requirements of Paras. 38 to 42 of the "Advisory Code on Safety in Batching Plants" when fitting mixers to plants. NOTE: When a mixer is supplied as a part of a Batching Plant, the safety arrangements will probably differ from those indicated in this Manual. Check that you understand the safety arrangements of the Manual provided with the Batching Plant before carrying out any maintenance.
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1.2
PERMIT TO WORK SYSTEMS - PARAGRAPH 53 (BS/5304) 53.1 Circumstances of Use
SAFE WORKING
Interlocking guards (see clause II) and safety devices provided at small units of machinery for the protection of the Operator also protects the maintenance man when he requires access to the danger area. At larger machinery and process plant however, this protection may not be available to Maintenance Personnel who, having entered a danger area, may be out of sight and therefore exposed to danger if the plant is switched on. In these circumstances it is necessary for management to identify the hazards which are exposed and to develop a safe system of work whereby these hazards are eliminated or as a last resort, recognised by the employee(s) so that personal precautions against possible injury can be taken. Oral instructions, requests or promises are liable to me misheard, misinterpreted or forgotten and are therefore, not a satisfactory basis for action of which men's lives may depend. The unsatisfactory working of such procedures has been proved time and again. 53.2 A written System
Effective control should be achieved by means of a written system, though even this relies on the human element, for no documentary system can by itself prevent accidents. The system, which is known as a permit to work system, requires formal action on the part of those doing the work, those responsible for it and those authorised to sign such permits. 53.3 Contents
a) Such a permit should clearly set for management, employees and other persons, for example, outside contractors b) The work to be done. c) Who will supervise the work. d) Who is to carry out each section of the work. e) The safety precautions which have been taken. f) The precautions which still need to be taken by the employee before commencing work, for example, affixing physical locking devices and danger boards. g) A time limit (if necessary) within which a check needs to be carried out to see if the working environment is still safe. h) The procedure that should be followed before the permit to work is cancelled.
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1.3
SAFE WORKING
The person responsible for undertaking the work should sign a statement signifying that he understands the task and the precautions to be taken. 53.4 Advantages
A safe procedure is therefore specified forming a clear record of all the foreseeable hazards which have been considered in advance, together with the appropriate precautions taken in their correct sequence. Adequate supervision to see that the system operates properly is required. Work in potentially hazardous circumstances can be done in safety by the use of this method and the confidence of employees can be gained. The design of a permit to work will depend on the nature and degree of risk, the complexity of the task and the industry to which it relates.
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2.1
INSTALLATION General
INSTALLATION
The Mixer must be installed in its working position ensuring that it is mounted horizontally, and that there is no distortion of the base frame. Provision should be made below the Mixer to allow a free circulation of cooling air in and around the electric drive motor. Access to the discharge door(s) from the underside of the Mixer is recommended for inspection and maintenance of the mixing blades, subject to the recommendation of Paras. 38 to 42 of the Advisory Code on Safety in Batching Plants. Air Operated Discharge Door(s) The standard discharge door is operated by an air cylinder. The working pressure required is in the range of 5.52 to 6.9 Bar (80 to 100 p.s.i.) but should not exceed 10.3 Bar (150 p.s.i.). The air supply is first passed through a filter to remove any dirt or moisture present, and then through an atomizing type airline lubricator. If doors are hand, hydraulic or electrically operated, separate information is provided. PRE-RUNNING CHECKS Check the level of oil in Gearbox, top up as necessary. See pages 4.1 and 4.4 for instructions. Check 1.6mm (1/16") clearance between blades and pan, adjust as necessary. See Page 4.2. If the Mixer is being used for the first time after the electrical circuit has been connected or re-connected, ensure correct rotation of mixing blades. If the water system has been drained, re-connect supply and pass a quantity of water through flowmeter to ensure accurate operation. Check that safety arrangements are fitted, that you understand the method of operation and that they are in working order.
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3.1
OPERATION Mixing
OPERATION
It is important that the mixing blades are rotating at their full working speed before any material is fed into the pan. It is recommended that to reduce the mixing time cycle to a minimum where possible, the cement, water and aggregate be added to the pan simultaneously. Mixing time will vary depending on the type of mix, but should NEVER be less than thirty seconds, the average time being thirty to forty-five seconds. NOTE: The mix should never be allowed to remain in the pan after mixing time has expired. The action of the mixing blades and aggregate generates a small amount of heat, which will cause the water content to drop and consequently stiffen the mix. This stiffening would eventually reach a point when it would cause the over-load trip mechanism of the starter switch to operate and stall the Mixer. In the event of the Mixer stalling, the discharge door(s) should be opened, water added to the mix and as much concrete as possible shovelled out before any attempt is made to restart the electric motor. With the trapped key interlock system supplied with the mixer used, as instructed, it is impossible for the mixer to be started while the above operation is in progress. This will also apply when the mixer is supplied as an integral part of a batching plant fitted with a trapped key interlock system. WHERE THE PURCHASER HAS AGREED TO PROVIDE SAFETY ARRANGEMENTS, IT IS ESSENTIAL THAT THEY DO NOT ALLOW THE MIXER TO BE STARTED WHILE THE CLEARING OPERATION IS IN PROGRESS. Discharging An air operated semi-circular shaped discharge door(s) in the bottom of the mixing pan, allows the concrete to be quickly discharged by the action of the rotating mixing blades.
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3.2
OPERATION
It is recommended that on a Mixer fitted with two or more discharge Doors, that if only one is consistently used for any period, to prevent the unused door(s) from sticking, that it/they be opened after approximately every ten batches, to remove any grout that will have accumulated in the crevice between the door and the pan.
Cleaning the Mixer See Page 3.4
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3.3
TURBO MIXER COVERS Trapped Key Interlock System
OPERATION
Grouping No__________
The standard Mixer is supplied complete with covers and starter, protected by a trapped key interlock system, see page 1.3. Mixers may also be supplied:a) b) c) d) e) Less Starter With Starter but less trapped key interlock on Starter Less Covers With Covers but less trapped key interlocks Combination of items a - d
Winget Limited will not accept responsibility for the safe working of a Mixer supplied as items a - e. Mixers are in fact supplied as items a - e but only on a written undertaking by the purchaser to take specified steps sufficient to ensure that the machine is safe and without risks to health when properly used. Mixer sizes 333P2 to 750P2 - These are protected by interlocks as indicated on flow diagram 506740500. This comprises a bolt lock type K, with control key fitted to the starter, a key exchange box with four keys, three locks type MFT2 fitted to the three openings in the mixer covers, and a master key recognised by the 'T' shaped handle. In the normal working condition, the control key is in the operated position in the starter, and the isolator turned to the 'ON' position. The mixer covers are in the closed position with the locks secured and four keys are in the exchange box. In this condition all keys are trapped and cannot be removed from the bolt lock 'K'. If the key is inserted in the key exchange box and turned, the four keys are freed, and may be removed, but the control key is trapped in the box, making it impossible to start the mixer while the four keys are not in position in the exchange box. Three of the keys are used for operating the locks type MFT2 fitted to the Mixer openings. When operated to release the locks, the keys are trapped in the locks. A locating arrangement is fitted to the removable top cover to ensure that the lock cannot be operated with cover detached. The fourth key is not required for opening the mixer covers, but is supplied so that a further chain of interlocks may be initiated if so required. Each set of keys is specific to the mixer for which it is supplied. Any queries or spares requirement should be accompanied by the Grouping Number indicated under the title of this section of the Manual. The master key MUST be kept in the possession of a person in authority. It is provided to enable the mixer to be run with the covers open, to check adjustments. IT IS TO BE ISSUED BY THE PERSON IN AUTHORITY, ONLY WITH A 'PERMIT TO WORK SYSTEM'. The requirements of a 'Permit to Work System' are indicated under the "Safe Working" section. See page 1.2
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3.4
OPERATION
When the mixer is supplied with a plant, a different interlock system may be fitted and it is IMPERATIVE to be familiar with the arrangements fitted, which will be described in the plant manual. Mixer Sizes 1000P2 to 2000P2 - These are protected by an interlock system as indicated on the Flow Diagram (506740600). The system works in exactly the same way as that for the smaller mixers, with the exception that there are five openings in the mixer covers, instead of three, and the key exchange box is fitted with six trapped keys. CLEANING THE MIXER Remember, a clean mixer is more efficient, reducing considerably the wear on the pan and mixing elements. At the end of each day's work, or if the mixer is idle for a period of more than one hour, the mixer should be thoroughly washed to prevent concrete setting in the pan or on the mixing elements. Initial cleaning can be carried out by introducing a quantity of gravel and water and running the mixer for three to four minutes. This will not clean the mixer completely. Utilizing the trapped key interlock system, open the covers and hose down with a high pressure hose. Close the covers and, using the trapped key arrangements, restart the mixer, run for a few minutes and discharge. A gradual build-up of set concrete may occur after extended use, and a man may have to enter the mixer pan to chip off the build-up. Using the trapped key system, as described, backed up by a 'Permit to Work' arrangement, the man will be safe, but ENSURE THAT THE MASTER KEY IS WITH THE PERSON IN AUTHORITY. If the mixer is supplied as part of a plant, a different interlock system may be fitted - ENSURE THAT THIS IS UNDERSTOOD BEFORE ALLOWING A MAN TO ENTER THE MIXER. These instructions apply only to safety arrangements supplied by Winget. Where customers have contracted to supply their own safety arrangements, THE PERSON IN AUTHORITY MUST CHECK THE SAFETY ARRANGEMENTS ACTUALLY FITTED BEFORE ANY WORK IS CARRIED OUT ON THE MIXER. Coating the interior of the mixer with mould oil will reduce concrete build-up. ADJUSTING BLADES AND MAINTENANCE This must be carried out using the trapped key system together with a 'Permit to Work' system. In checking blade clearances it is necessary to rotate the rotor slowly. Due to the drive arrangements this can be achieved only by a momentary operation of the starter. Since the covers will be open, and the master key is required to override the trapped key system THIS IS A DANGEROUS OPERATION. IT IS THE CUSTOMER'S RESPONSIBILITY TO ENSURE THAT THE DANGERS ARE HIGHLIGHTED IN THE 'PERMIT TO WORK' DOCUMENT.
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4.1
OVERHAUL & MAINTENANCE INSTRUCTIONS
WARNING: BEFORE ANY MAINTENANCE WORK IS CARRIED OUT, ENSURE THAT THE TRAPPED KEY INTERLOCK IS FULLY UNDERSTOOD, AND WHETHER IT APPLIES TO THE MIXER ONLY, OR THE COMPLETE PLANT IF MIXER IS SUPPLIED IN A PLANT. ENSURE THAT A 'PERMIT TO WORK' SYSTEM IS PROVIDED AND UNDERSTOOD.
IF THE MIXER HAS BEEN SUPPLIED AS ITEMS A TO E (PAGE 3.3) IT IS THE CUSTOMER'S RESPONSIBILITY TO ENSURE THAT SUITABLE SAFETY ARRANGEMENTS ARE PROVIDED. LUBRICATION GEARBOX - Topping Up The oil level should be checked at weekly intervals with the oil COLD using the sight glass fitted in the oil reservoir mounted on the side of the pan. If necessary, top up with recommended oils to the level of the centre of the sight glass. Oil Change Oil in the Gearbox should be changed after every 1000 hours running. This is best carried out at the end of a day's working with the machine stationary when the oil is warm, but allowing enough time for the oil to settle. 1. Remove drain plug from the bottom of the gear case and collect the oil in a suitable container. Capacity 23 litres 40 pints. Dispose of waste oil in accordance with local regulations. 2. Refill with recommended oils to the level of the sight glass. Recommended oils are as follows:TOTAL - EP80W/90 or equivalent for temperatures up to 32 C - 90 F Ambient TOTAL - EP85/140 or equivalent for temperatures over 32 C - 90 F Ambient Air Operated Discharge Door Two grease nipples provided requiring lubrication at weekly intervals. Oil level in air line lubricator should be checked daily. Recommended oils are as follows:TOTAL SHELL ESSO CALTEX MOBIL Azzola ZS22 Telllus 21 Norpol 35 Caltex Spinde Oil A Mobil Velocite No. 6
NOTE: See Page 4.6 for Lubrication and Servicing Schedule
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4.2
OVERHAUL & MAINTENANCE INSTRUCTIONS
ADJUSTMENT OF MIXING AND SCRAPER BLADES The blades should be inspected daily for wear and adjusted if necessary to give approximately 1.6mmm (1/6") clearance between the blades and the tightest spot on the circumference of the pan and the pan bottom. This should be carried out by slackening the blade bolts and repositioning the blades on the slotted holes provided. Access to the mixing blade bolts is best achieved by positioning the blade over the door opening. After any adjustments have been made, it is recommended that the rotor be rotated slowly to ensure all-round clearance of the blades to allow for any possible distortion of the pan. NOTE: It is not possible to rotate the rotor by hand and it will be necessary to momentarily operate the mixer starter to give partial rotation of the rotor. Alternatively remove the motor fan cowl and turn the fan by hand. Pre-loading of Mixing Arm Springs
1. Remove the cover plate from the top of the rotor. 2. Slacken blade bolts and raise the blade on the slotted holes as far as possible. 3. Slacken locknuts on Screws A and B. 4. Adjust Screw A so that the top of the rocker (Ref. 1) is horizontal. 5. Adjust Screw B so that the top of the collar on the shock absorber pin (Ref. 2) is flush with the top of the tube welded into the rotor base plate. 6. Tighten both locknuts and replace rotor cover plate. 7. Re-adjust blade to 1.6mm (1/16") clear of the pan bottom and side. NOTE: These screws should not be used for blade height adjustment.
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4.3
OVERHAUL & MAINTENANCE INSTRUCTIONS
FITTING NEW BLADES Badly worn blades should be removed as follows:Open the discharge door and position the worn blade over the door opening. (See note regarding rotation of rotor). Detach the blade by removing the two fixing bolts securing it to the blade arm. Fit new blade and set to correct clearance from pan bottom. Rotate rotor slowly as previously described to check clearance all round pan. REPLACEMENT OF WEARING PLATES To assist in the replacement of wearing plates, they have been divided into easily removable sections. After any plates have been replaced, it is recommended that the rotor be turned slowly to ensure correct adjustment of blades. (See Note). IMPORTANT NOTE: REMOVAL OF THE PAN COVER CANCELS THE SAFETY ARRANGEMENTS. ENSURE THAT THE FOLLOWING WORK IS CARRIED OUT USING A 'PERMIT TO WORK'. ENSURE ALSO THAT THE ISOLATOR IS SWITCHED OFF, THAT THE TRAPPED KEY THUS FREED IS RETAINED ON HIS PERSON BY THE MAN CARRYING OUT THE REPLACEMENTS, AND THAT THE FUSES ARE REMOVED. CHECK THAT THE OVERRIDE KEY IS IN THE POSSESSION OF THE RESPONSIBLE PERSON ISSUING THE PERMIT TO WORK. THE ABOVE APPLIES TO THE STANDARD SAFETY ARRANGEMENTS PROVIDED. CHECK SAFETY ARRANGEMENTS IF MIXER IS SUPPLIED AS PART OF PLANT, OR IF SAFETY ARRANGEMENTS WERE NOT SUPPLIED BY WINGET. Bottom and Inner Plates 1. Remove pan cover to expose mixing blades. 2. Detach one mixing arm by removing the two bolts, which secure it to its pivot shaft. 3. Rotate rotor so that the remaining arms and blades are clear of the wearing plate segment to be removed. 4. Remove the countersunk screws and lift the wearing plate from the pan. 5. Fit new wearing plate, assembly mixing arm and top cover.
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4.4
OVERHAUL & MAINTENANCE INSTRUCTIONS
Outer Wearing Plate 1. Remove pan cover to expose mixing blades. 2. Rotate rotor until outer blade arms are clear of segment to be replaced. 3. Remove the countersunk fixing bolts and lift wearing plate from pan. 4. Fit new wearing plate, assembly mixing arm and top cover. ROTOR, GEARBOX AND MOTOR REPLACEMENT The notes given in this section are intended for general guidance only. 1. Disconnect the electrical supply from the mixer by removing the fuses and the electrical connections at the motor. These should be clearly labelled to assist in easy reconnection. 2. Drain the oil from the Gearbox into a suitable clean container and detach the filling tube and bracket. Dispose of waste oil in accordance with local regulations. 3. Remove pan cover and rotor cover plate to obtain access to the eight bolts securing the rotor and lift off rotor complete with arms if headroom available or detach blade arms if not. 4. Screw M20 lifting eye into centre of gearbox shaft. 5. Attach suitable lifting tackle and take weight of the box. 6. Remove the four bolts securing the prop shaft to the gearbox input flange. 7. Remove the nine bolts and three nuts securing the gearbox to the pan bottom and lower the assembly from the pan. 8. If necessary the motor may be removed separately by removing the four bolts in the motor feet and the four bolts in the prop shaft flange. To refit the gearbox and motor carry out reverse procedure to above, finally refilling the gearbox with oil to correct level. See Page 4.1 for recommended oil and capacity. Remake electrical connections and check direction of rotor rotation. Check blade clearances as on Page 4.2. Replace pan covers before using the mixer.
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4.5
OVERHAUL & MAINTENANCE INSTRUCTIONS
AIR OPERATED DISCHARGE DOOR Cylinder Maintenance The air cylinders have been developed to give trouble free maximum cycle performance with minimum maintenance. It is however, essential to exclude moisture, pipe scale and other foreign matter and to ensure that a constant line pressure with effective lubrication is available at the point of application. This can be provided by fitting an air line filter and lubricator in the main air line with the lubricator positioned between the filter and the valve controlling the cylinder. Under reasonable conditions the seals will last for a long time but when it eventually becomes necessary to replace them it is advisable to use a seal fitting tool for the piston rod seals. The cylinder end caps should be removed at regular intervals and the piston rod assembly withdrawn, cleaned and inspected. The cylinder, piston rod and seals should be cleaned by washing in white spirit or paraffin. In no circumstances should any form of degreasing fluid be used. It is advisable to hold the cylinder in a vice so that both hands are free to guide the piston packing passed the leading edge into the cylinder bore. The seals are a major contributing factor to the efficient operation of the cylinder and, therefore, every care should be taken to ensure that they are not damaged during assembly.
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4.6
OVERHAUL & MAINTENANCE INSTRUCTIONS
LUBRICATING AND SERVICING SCHEDULE
DAILY or 24 Working Hours
GENERAL
Thoroughly clean the inside and outside of the Mixer paying particular attention to mixing and scraper blades. Give Mixer a coating of equal parts of paraffin and engine oil. Apply a little engine oil to all moving parts, pin joints on discharge doors etc. * Use Grease Gun - 2 Nipples Check Oil Level, See Page 4.1 for recommended Oils. WEEKLY or 200 Working Hours
DISCHARGE DOOR AIRLINE LUBRICTOR
GEARBOX
Check oil level using sight glass, top up if necessary. Top up with recommended oil only, See Page 4.1. * Use Grease Gun - 2 Nipples MONTHLY or 800 Working Hours
ROTOR ARMS
* Use Grease Gun - 9 Nipples SIX WEEKLY or 1000 Working Hours
GEARBOX
Change Oil in Gearbox, See Page 4.1
*TOTAL MULTIS 2 or SHELL "ALVANIA" Grease No. 2 or "UNEDO" Grease No. 2
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5.1
TECHNICAL INFORMATION
SPECIFICATION
BATCH FEEDING BASED ON 50 BATCHES PER HOUR
BATCH
Input Output Cu. M./Hr. Cu. Yds./Hr. h.p. r.p.m. Kilos lbs.
1500 Litres/54 Cu. Ft 1000 Litres/36 Cu. Ft. 50 66 60 1470 4226 9316.6
OUTPUT
MOTOR
WEIGHT
NO. OF MIXING BLADES
9
OVERALL DIMENSIONS Length D1 D2 H1 H2 H3 H4 H5 H6 L1 L2 L3 L4 L5 L6 R1 R2 R3 R4 Mm 2742 1350 1342 367 470 163 709 203 1594 2910 2159 1610 680 1302 1710 704 440 1960 Ins 107.9 53.1 52.8 14.4 18.5 6.4 27.9 8.0 62.7 114.6 85.0 63.4 26.8 51.2 67.4 27.7 17.3 77.2
WINGET LTD RETAIN THE RIGHT TO ALTER THIS SPECIFICATION WITHOUT NOTICE IN ACCORDANCE WITH THEIR POLICY OF CONTINUOS PRODUCT IMPROVEMENT.
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5.2
TECHNICAL INFORMATION
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6.1
TO FIND A SPARE PART
SPARE PARTS
The assemblies have been divided into groups and given identification letters A, B, C etc. To identify a component, first find the relevant assembly in the list given on Page 6.2, this will give you a group letter to turn to. On turning to this group the illustrations will enable you to identify the part you required and give you a reference number. Against this number in the Parts List will be found the DESCRIPTION AND PART NUMBER information, which we require. To avoid delays and errors, remember always to quote THE MACHINE NUMBER, which will be found stamped on a plate at the side of the machine.
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6.2
SPARES GROUPS
SPARE PARTS
A1 A2 A3 A4 B1 B2 B3 C1 C2 C3
Subframe and Mounting Pedestal Assembly Mixing Pan and Wear Plates Assembly Pan Bottom Wear Plates Assembly Pan Covers Assembly Rotor and Blades Assembly Rotor Transmission Assembly Gearbox Assembly Discharge Door Assembly Door Limit Switch Assembly Door Cylinder Guard Assembly
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SUBFRAME AND MOUNTING PEDESTAL ASSEMBLY
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SUBFRAME & MOUNTING PEDESTAL ASSEMBLY
Item Part no 1 1A 1B 1C 1D 2 2A 2B 2C 2D 514420400 11S05E 17S06 105S05 7S05 514421100 52S05G 17S06 105S05 7S05 Serial no Description Mounting Pedestal Screw Set Washer Spring Washer Tapered Nut Sub Frame Screw C'sunk Slt Washer Spring Washer Tapered Nut
A-1
Qty 1 16 16 16 16 1 16 16 16 16
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MIXING PAN AND RIM WEAR PLATES ASSEMBLY
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MIXING PAN & RIM WEAR PLATES ASSEMBLY
Item Part no Serial no Description
A-2
Qty
1 1A 1B 1C 1D 2 2A 2B 2C 3 3A 3B 3C 4 5 6
514421900 52S05G 52S05K 17S06 7S05 514422000 52S05G 17S06 7S05 514418200 52S05G 17S06 7S05 514420600 514423400 514423700
PAN WITH 1 DOOR Outer Wearing Plates (long) Screw C'sunk Slt Screw C'sunk Slt Washer Spring Nut Outer Wearing Plates (short) Screw C'sunk Slt Washer Spring Nut Inner Wearing Plate Screw C'sunk Slt Washer Spring Nut Mixing Pan Sealing Strip Clamp Door Sealing Strip PAN WITH 2 DOORS Outer Wearing Plates (long) Screw C'sunk Slt Screw C'sunk Slt Washer Spring Nut Outer Wearing Plates (short) Screw C'sunk Slt Washer Spring Nut Inner Wearing Plate Screw C'sunk Slt Washer Spring Nut Mixing Pan Sealing Strip Clamp Door Sealing Strip PAN WITH 3 DOORS Outer Wearing Plates (long) Screw C'sunk Slt Screw C'sunk Slt Washer Spring
4 36 4 40 40 4 24 24 24 4 24 24 24 1 4 1
1 1A 1B 1C 1D 2 2A 2B 2C 3 3A 3B 3C 4 5 6
514421900 52S05G 52S05K 17S06 7S05 514422000 52S05G 17S06 7S05 514418200 52S05G 17S06 7S05 514420600 514423400 514423700
4 32 8 40 40 4 16 16 16 4 24 24 24 1 8 2
1 1A 1B 1C
514421900 52S05G 52S05K 17S06
4 28 12 40
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MIXING PAN AND RIM WEAR PLATES ASSEMBLY
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MIXING PAN & RIM WEAR PLATES ASSEMBLY
Item Part no Serial no Description
A-2
Qty
1D 2 2A 2B 2C 3 3A 3B 3C 4 5 6
7S05 514422000 52S05G 17S06 7S05 514418200 52S05G 17S06 7S05 514420600 514423400 514423700
PAN WITH 3 DOORS, CONTINUED Nut Outer Wearing Plates (short) Screw C'sunk Slt Washer Spring Nut Inner Wearing Plate Screw C'sunk Slt Washer Spring Nut Mixing Pan Sealing Strip Clamp Door Sealing Strip
40 4 16 16 16 4 24 24 24 1 12 3
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PAN BASE WEAR PLATES ASSEMBLY
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PAN BASE WEAR PLATES ASSEMBLY
Item Part no Serial no Description
A-3
Qty
1 1A 1B 1C 1D 2 2A 2B 2C 2D 3 3A 3B 3C 3D 3E 3F 3G 3H 3J 3K 3L 4 4A 4B 4C 4D 4E 4F 4G 5 5A 5B 5C 5D 5E 5F
514421300 514421300 52S05K 17S06 7S05 514421400 514421400 52S05G 17S06 7S05 514421500 514421500 52S05G 17S06 7S05 52S05J 105S05 17S06 7S05 52S05L 17S06 7S05 514421600 52S05G 17S06 7S05 52S05J 105S05 17S06 7S05 514421700 52S05G 17S06 7S05 52S05J 17S06 7S05
PAN WITH 1 DOOR-REFS A, B & C Door Wearing Plate LH Door Wearing Plate RH Screw C'sunk Washer Spring Nut Modification to Door Wear Plate LH Modification to Door Wear Plate RH Screw C'sunk Washer Spring Nut Bottom Wear Plate-Door Opening LH Bottom Wear Plate-Door Opening RH Screw C'sunk Washer Spring Nut Screw C'sunk Washer Tapered Washer Spring Nut Screw C'sunk Washer Spring Nut Bottom Wearing Plate 33' Screw C'sunk Washer Spring Nut Screw C'sunk Washer Tapered Washer Spring Nut Bottom Wearing Plate 24' Screw C'sunk Washer Spring Nut Screw C'sunk Washer Spring Nut
1 1 14 14 14 2 2 20 20 20 3 3 12 12 12 12 6 12 12 6 6 6 2 4 4 4 4 2 4 4 4 8 8 8 8 8 8
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PAN BASE WEAR PLATES ASSEMBLY
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PAN BASE WEAR PLATES ASSEMBLY
Item Part no Serial no Description
A-3
Qty
1 1A 1B 1C 1D 2 2A 2B 2C 2D 3 3A 3B 3C 3D 3E 3F 3G 3H 3J 3K 3L 4 4A 4B 4C 4D 4E 4F 4G 5 5A 5B 5C 5D 5E 5F
514421300 514421300 52S05K 17S06 7S05 514421400 514421400 52S05G 17S06 7S05 514421500 514421500 52S05G 17S06 7S05 52S05J 105S05 17S06 7S05 52S05L 17S06 7S05 514421600 52S05G 17S06 7S05 52S05J 105S05 17S06 7S05 514421700 52S05G 17S06 7S05 52S05J 17S06 7S05
PAN WITH 2 DOORS-REFS D, E & F Door Wearing Plate LH Door Wearing Plate RH Screw C'sunk Washer Spring Nut Modification to Door Wear Plate LH Modification to Door Wear Plate RH Screw C'sunk Washer Spring Nut Bottom Wear Plate-Door Opening LH Bottom Wear Plate-Door Opening RH Screw C'sunk Washer Spring Nut Screw C'sunk Washer Tapered Washer Spring Nut Screw C'sunk Washer Spring Nut Bottom Wearing Plate 33' Screw C'sunk Washer Spring Nut Screw C'sunk Washer Tapered Washer Spring Nut Bottom Wearing Plate 24' Screw C'sunk Washer Spring Nut Screw C'sunk Washer Spring Nut
2 2 28 28 28 1 1 10 10 10 3 3 12 12 12 12 6 12 12 6 6 6 2 4 4 4 4 2 4 4 4 8 8 8 8 8 8
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PAN BASE WEAR PLATES ASSEMBLY
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PAN BASE WEAR PLATES ASSEMBLY
Item Part no Serial no Description
A-3
Qty
1 1A 1B 1C 1D 3 3A 3B 3C 3D 3E 3F 3G 3H 3J 3K 3L 4 4A 4B 4C 4D 4E 4F 4G 5 5A 5B 5C 5D 5E 5F
514421300 514421300 52S05K 17S06 7S05 514421500 514421500 52S05G 17S06 7S05 52S05J 105S05 17S06 7S05 52S05L 17S06 7S05 514421600 52S05G 17S06 7S05 52S05J 105S05 17S06 7S05 514421700 52S05G 17S06 7S05 52S05J 17S06 7S05
PAN WITH 3 DOORS-REF G Door Wearing Plate LH Door Wearing Plate RH Screw C'sunk Washer Spring Nut Bottom Wear Plate-Door Opening LH Bottom Wear Plate-Door Opening RH Screw C'sunk Washer Spring Nut Screw C'sunk Washer Tapered Washer Spring Nut Screw C'sunk Washer Spring Nut Bottom Wearing Plate 33' Screw C'sunk Washer Spring Nut Screw C'sunk Washer Tapered Washer Spring Nut Bottom Wearing Plate 24' Screw C'sunk Washer Spring Nut Screw C'sunk Washer Spring Nut
3 3 42 42 42 3 3 12 12 12 12 6 12 12 6 6 6 2 4 4 4 4 2 4 4 4 8 8 8 8 8 8
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PAN COVERS ASSEMBLY
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PAN COVERS ASSEMBLY
Item Part no 1 1A 1B 1C 2 3 4 5 5A 5B 6 7 8 8A 8B 8C 8D 8E 9 514436600 8S05D 105S05 7S05 514436700 514436800 514425100 514425300 267S07 44S13H 314412000 394910000 365126000 8S02E 267S04 61S02 11S02AA 267S04 365126001 Serial no Description Cover Frame Bolt Washer Tapered Nut Cover Central Hinged Lid Hinge Shaft Clip Pin Washer Flat Pin Split Linadaptor c/w Eye Bolt & H/wheel Neoprene Extrusion 17m Long Interlock Assembly Bolt Washer Flat Nut Binx Screw Set Washer Flat Bolt Lock Type "K" (for Interlock)
A-4
Qty 1 12 12 12 1 4 4 14 28 28 14 1 5 10 10 10 10 10 5
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ROTOR AND BLADES ASSEMBLY
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ROTOR AND BLADES ASSEMBLY
Item Part no 1 1A 1B 2 2A 2B 2C 2D 2E 3 3A 3B 3C 3D 3E 4 4A 4B 4C 4D 4E 5 5A 5B 5C 5D 6 6A 6B 7 8 9 10 514401700 11S06M 7S06 514295800 514162400 41S07 104S05 514162500 192S05 514295400 514162400 41S07 104S05 514162500 192S05 514295500 514162400 41S07 104S05 514162500 192S05 514157800 8S06F 267S09 17S08 7S06 514415800 11S03A 17S04 514420100 514402000 514401500 514415400 Serial no Description
B-1
Qty
11 514420000 12 12A 12B 13 13A 514410900 8S05G 61S05 514411000 8S05G
9 upto S/Number 999 Rotor Arm Rocker Shaft Screw Set 18 Nut 18 Paddle Blade Inner 3 Bolt, Square Head 6 Washer Spring 6 Nut Plain, Alternative to Ref 2E 6 Washer for Paddle Blade, Special 6 Nut Binx 1/2" UNC, see Ref 2C 6 Paddle Blade LH 5 Bolt, Square Head 10 Washer Spring 10 Nut Plain, Alternative to Ref 3E 10 Washer for Paddle Blade, Special 10 Nut Binx 1/2" UNC, see Ref 3C 10 Intermediate Paddle Blade 1 Bolt, Square Head 2 Washer Spring 2 Nut Plain, Alternative to Ref 4E 2 Washer for Paddle Blade, Special 2 Nut Binx 1/2" UNC, see Ref 4C 2 Outer Scraper Blade 1 Bolt 2 Washer Flat 2 Washer Spring 2 Nut 2 Rotor Cover 1 Screw Set 16 Washer Spring 16 Rotor 1 Shock Absorber Pin 9 Welded Assembly of Rotor Arm Shaft 3 Welded Assembly of Rotor Arm Shaft Long 3 Welded Assembly of Rotor Arm Shaft 3 690 Inner Mixing Blade Arm 3 Bolt 6 Nut Binx 6 Outer Mixing Blade Arm 5 Bolt 10
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ROTOR AND BLADES ASSEMBLY
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ROTOR AND BLADES ASSEMBLY
Item Part no 13B 14 14A 14B 15 15A 15B 15C 15D 16 16A 16B 16C 16D 17 18 19 20 21 61S05 514400900 8S05G 61S05 514415900 8S06F 267S09 17S08 7S06 514400700 8S06F 267S09 17S08 7S06 514408600 420475000 417782000 333602010 304312050 514406200 Serial no Description Nut Binx Intermediate Mixing Blade Arm Bolt Nut Binx Outer Scraper Arm Bolt Washer Flat Washer Spring Nut Inner Scraper Blade Bolt Washer Flat Washer Spring Nut Rotor Arm Bush Disc Springs V' Ring Seal 45' 1/4 BSP Grease Nipple Key Gib Head
B-1
Qty 10 1 2 2 1 2 2 2 2 1 2 2 2 2 18 234 9 9 9
Wear Plates for Arms not illustrated
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ROTOR TRANSMISSION ASSEMBLY
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ROTOR TRANSMISSION ASSEMBLY
Item Part no 1 1A 1B 1C 2 3 4 4A 4B 4C 4D 5 5A 6 6A 6B 7 7A 7B 7C 8 8A 8B 8C 9 10 11 12 13 14 15 15A 15B 16 16A 16B 17 18 19 19A 19B 514419100 11S04D 17S05 7S04 514418800 514418900 514419000 11S02C 267S04 17S03 7S02 555552200 57S06D2 254126000 8S06H 17S08 412816000 28S04J 10S48 87S04 202433000 11S06K 267S09 61S06 220252000 220282000 242102100 257103000 260910010 514440500 555177200 10S48 87S04 514440300 17S08 7S06 514440400 143152000 514441700 11S04A 17S05 Serial no Description Oil Reservior Screw Set Washer Spring Nut Gearbox Adaptor Breather Tube Hose Clip Screw Set Washer Flat Washer Spring Nut Drive Flange Screw Grub Cone Point Transmission Bolt Washer Spring Prop Shaft Screw Set Washer Flat Nut Binx Motor Electric Screw Set Washer Flat Nut Binx Oil Reservoir Breather Gearbox Breather Reducing Socket Sight Glass Hose (1.8m long) Label Oil Level Special Bolt Washer Flat Nut Binx Drive Unit Stud Washer Spring Nut Drive Unit Collar Hose Clip Fan Shroud Screw Set Washer Spring
B-2
Qty 1 2 2 2 1 1 1 2 2 2 2 1 1 1 9 9 1 4 4 4 1 4 4 4 1 1 1 1 1 1 4 4 4 3 3 3 3 2 1 1 1
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ROTOR TRANSMISSION ASSEMBLY
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ROTOR TRANSMISSION ASSEMBLY
Item Part no 20 20A 20B 20E 21 21A 21B 21C 22 22A 22B 23 23A 23B 24 24A 24B 24C 24D 25 26 27 27A 27B 27C 514441800 11S04A 17S05 7S04 514419000 11S04C 17S05 7S04 514442000 11S02AA 17S03 514442300 11S02AA 17S03 514442100 11S04D 105S03 17S05 7S04 514441100 514441200 514442400 11S04C 17S05 7S04 Serial no Description Fan Shroud Support Screw Set Washer Spring Nut Fan Shroud Stay Screw Set Washer Spring Nut Prop Shaft Guard Outer Screw Set Washer Spring Prop Shaft Guard Inner Screw Set Washer Spring Prop Shaft Guard Support Screw Set Washer Taper Washer Spring Nut Cooling Fan Fan Spacer Cover Plate Screw Set Washer Spring Nut
B-2
Qty 1 4 4 2 2 2 2 2 1 4 4 1 4 4 1 4 4 4 4 1 1 1 4 4 4
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GEARBOX ASSEMBLY
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GEARBOX ASSEMBLY
Item Part no 1 3 4 5 6 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 33 34 35 41 42 44 45 45 48 49 50 51 254126001 254126002 254126003 254126004 254126005 254126006 254126007 254126008 254126009 254126010 254126011 254126012 254126013 254126014 254126015 254126016 254126017 254126018 254126019 254126020 254126021 254126022 254126023 254126024 254126025 254126026 254126028 254126029 254126030 254126031 254126032 254126033 254126034 254126035 254126036 254126037 254126038 Serial no Description Casing Main Plate-Inner Brake Cone-Outer Bearing Cup-Outer Bearing Shim-Quantity as Required Shim-Quantity as Required Bolt Wheel Spiral Bevel Nut Pinion-Sun Cone-Bearing Cup-Bearing Nut-Bearing Adjusting Washer-Tab Screw Setscrew Carrier-Planet Gear Pin Roller-Needle Washer-Thrust Key-Ball Circlip Housing-Bearing Cone-Bearing Cup-Bearing Shim-Quantity as Required Shim-Quantity as Required Spacer Seal-Oil O' Ring Plug Gear-Annulus Dowel Housing Shim-Quantity as Required Shim-Quantity as Required Locknut Lockplate Pinion-Spiral Bevel Sleeve
B-3
Qty 1 1 1 1 A/R A/R 8 1 18 1 3 3 1 1 2 8 1 3 3 132 6 3 1 1 2 2 A/R A/R 1 1 2 1 1 4 1 A/R A/R 2 1 1 1
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GEARBOX ASSEMBLY
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GEARBOX ASSEMBLY
Item Part no 52 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 87 89 124 125 126 127 128 129 130 131 132 134 254126039 254126040 254126041 254126042 254126043 254126044 254126045 254126046 254126047 254126048 254126049 254126050 254126051 254126052 254126053 254126054 254126055 254126056 254126083 254126057 254126058 254126059 254126060 254126061 254126084 254126085 254126086 254126087 254126088 254126062 254126063 254126064 254126065 254126066 254126067 254126068 254126069 254126070 254126071 254126072 254126073 Serial no Description Oil-Seal Washer-Spring Screwset Washer-Spring Spacer Washer-Spring Screwset Ring-Drive Plug Cap End Nut Stud O' Ring Screwset Washer-Spring Housing Seal Screwset Housing-Seal Cover Dust Flange-Coupling Washer Nut Spacer Screwset Stud (short) Stud (long) Shaft Plug-Magnetic Drain Cover-Brake Screwset Cover Dowel Planet-Carrier Gear Planet Pin Spacer Needle Roller Side Washer Ball Key Thrust Button Screwset
B-3
Qty 1 16 4 4 3 8 8 1 1 1 4 4 1 16 16 1 2 1 1 1 1 1 1 8 5 5 1 1 1 12 1 4 1 3 3 3 156 6 3 1 2
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GEARBOX ASSEMBLY
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GEARBOX ASSEMBLY
Item Part no 135 137 138 139 140 143 254126074 254126075 254126076 254126077 254126078 Serial no Description Washer Spring Annulus Sun Pinion Screwset Adaptor Dowty Washer
B-3
Qty 4 1 1 4 1 4
The following items are supplied as assemblies only:254126079 1) Spiral Bevel Wheel Ref 9 and Spiral Bevel Pinion and Sleeve Ref 50 and 51. Collective Assembly No 688500384 2) Planet Carrier Ref 18 and Sun Gear/Pinion Ref 138 Assembly No 670029285
254126080
The following items may also be supplied as assemblies:254126081 1) Second Stage Planet Carrier Assembly 687300315 comprising items 18 to 24 inclusive, 59 and 138 3) Third Stage Planet Carrier Assembly 687400305 comprising items 26, 125 to 132 inclusive.
254126082
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DISCHARGE DOOR ASSEMBLY
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DISCHARGE DOOR ASSEMBLY
Item Part no 1 1A 2 2A 2B 2C 3 3A 3B 3C 3D 4 5 6 7 8 8A 9 9A 9B 10 11 12 12A 12B 13 13A 14 15 16 17 18 18A 19 20 21 21A 21B 22 514435200 52S06J 514422400 52S05K 17S06 7S05 514422500 11S06K 267S09 17S08 7S06 514422600 514435300 333104020 514422900 514423500 17S08 514423000 11S06F 17S08 514423100 514423600 514423200 267S14 44S17K 514423300 57S07E2 514421000 104455020 391703000 417765000 137108300 56S07 304318125 353222040 514423800 267S14 44S17K 137100004 Serial no Description Discharge Door Screw Set Csk Hd Discharge Door Outlet Screw Set Csk Hd Washer Spring Nut Top Bearing Screw Set Washer Flat Washer Spring Nut Door Shaft Discharge Door Hub Grease Nipple Door Journal Screw Set Special Washer Spring End Plate Screw Set Washer Spring Sealing Ring Rod End, upto S/No 999 Rod End Pin Washer Flat Pin Split Collar Screw Grub Air Cylinder Pivot Bracket Bearing Ball Retaining Ring V' Ring Seal Air Cylinder upto S/No 999 Nut Lock Key Gib Head Dowel Rear Pivot Pin upto S/No 999 Washer Flat Pin Split Spares Kit for Air Cylinder, not illustr upto S/No 999
C-1
Qty 1 4 1 3 3 3 1 4 2 4 4 1 1 2 1 4 4 1 4 4 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 1 2 2 1
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DOOR LIMIT SWITCH ASSEMBLY
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DOOR LIMIT SWITCH ASSEMBLY
Item Part no 1 1A 1B 1C 2 2A 2B 3 3A 3B 3C 514424000 11S03D 17S04 7S03 514411400 11S03AA 17S04 208511000 11S02B 17S03 7S02 Serial no Description Limit Switch Actuator Screw Set Washer Spring Nut Limit Switch Cover Screw Set Washer Spring Limit Switch Screw Set Washer Spring Nut
C -2
Qty 2 4 4 4 1 4 4 2 8 8 8
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DOOR CYLINDER GUARD ASSEMBLY
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DOOR CYLINDER GUARD ASSEMBLY
Item Part no 1 1A 1B 1C 2 3 4 5 514424300 11S03B 17S04 7S03 231091221 231166200 260904370 240506402 Serial no Description Door Cylinder Guard Assembly Screw Set Washer Spring Nut Male Stud Adaptor Bulkhead Fitting Nylon Tube (1150mm long) Reducing Bush
C -3
Qty 1 6 6 6 2 1 2 2
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Price & Availability of 1000P2

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